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From Wikipedia, the free encyclopedia
A Hegman gauge, sometimes referred to as a grind gauge, grind gage, or grindometer, is an instrument which indicates the fineness of grind or the presence of coarse particles and agglomeration in a dispersion.[1] It is commonly used to determine how finely ground the particles of pigment (or other solid) dispersed in a sample of paint (or other liquid) are. This is important because many types of solid materials must be ground into finer particles in order to be dispersed in liquids.[2] The resulting properties of the dispersion vary based on the size of individual particles and the degree which they are dispersed.
The Hegman gauge usually consists of a stainless steel block with a series of very small parallel grooves machined into it. The grooves decrease in depth from one end of the block to the other, according to a scale stamped next to them. A typical Hegman gauge is 170mm by 65mm by 15mm, with a channel of grooves running lengthwise, 12.5mm across and narrowing uniformly in depth from 100 μm to zero and used to determine particle size.[3]
A Hegman gauge is used by placing a sample of paint at the deep end of the gauge and drawing the paint down with a flat edge along the grooves. Grind gages are sold with machined flat 'drawdown bars' specifically for this purpose. The paint fills the grooves, and the location where a regular, significant "pepperyness" in the appearance of the coating appears, marks the coarsest-ground dispersed particles.[3] This is the point where oversized particles start to appear in high density and determines the rating for that material.[4] The reading is taken from the scale marked next to the grooves, in dimensionless "Hegman units" (or National Standard units; NS) and/or mils or micrometres.[5] Hegman units are defined in terms of an inverted size scale as shown below:[6]
Hegman Units | Mils | Microns |
---|---|---|
0 | 4.0 | 101.6 |
1 | 3.5 | 88.9 |
2 | 3.0 | 76.2 |
3 | 2.5 | 63.5 |
4 | 2 | 50.8 |
5 | 1.5 | 38.1 |
6 | 1 | 25.4 |
7 | 0.5 | 12.7 |
8 | 0 | 0 |
A lesser-used scale, North (or PCU), is also occasionally employed in the paint industry. Like the Hegman scale, this is also inverted compared to the value in microns:
Microns | North units |
---|---|
0 | 100 |
10 | 90 |
20 | 80 |
30 | 70 |
40 | 60 |
50 | 50 |
60 | 40 |
70 | 30 |
80 | 20 |
90 | 10 |
100 | 0 |
Determining the fineness of a paint's grind is important, because too coarse a grind may reduce the paint's color uniformity, gloss, and opacity.[7] The Hegman gauge is widely used for this purpose because it requires minimal skill and only a few seconds' work.[3]
Grind gauges are used in a variety of fields, including; food, pharmaceutical, plastic and many others. In all of these fields, grind gauges are utilized to produce, store, and apply dispersion products.
Hegman gauges are commonly available in the following ranges: 0 to 100 micrometres, 0 to 50 micrometres, 0 to 25 micrometres, 0 to 15 micrometres, and 0 to 10 micrometres.
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