VR5 engine

The VR5 engines are a family of petroleum fuelled Internal combustion engines developed by the Volkswagen Group and produced from 1997 to 2006^{[citation needed]}. They are derived from the VR6 engine family,^[1] also developed by Volkswagen, but with one fewer cylinders. The VR5 is highly compact, thanks to the narrower angle of 15° and a displacement of 2,324 cc (2.3 L; 141.8 cu in). The VR5 was the first production block to use five cylinders in a VR design with a 15-degree angle.

VR5
Overview
Manufacturer	Volkswagen
Also called	staggered five
Production	1997 (1997) to 2006 (2007)
Layout
Configuration	VR5
Displacement	2,324 cc
Cylinder bore	81.0mm
Piston stroke	90.2mm
Cylinder block material	Grey cast iron
Cylinder head material	Cast aluminium alloy
Valvetrain	10 valve (AGZ) or 20 valve with variable valve timing (AQN/AZX), one direct acting cam per cylinder bank
Compression ratio	10:1 (AGZ) or 10.8:1 (AQN/AZX)
RPM range
Max. engine speed	6500 RPM
Combustion
Fuel system	Common rail multi-point electronic sequential indirect fuel injection with five intake manifold-sited fuel injectors
Management	Bosch Motronic M3.8.3 (AGZ), Bosch Motronic ME7.1 (AQN/AZX)
Fuel type	Petrol
Oil system	Wet sump
Output
Power output	150 PS (AGZ) to 170 PS (AQN/AZX)
Torque output	209 N⋅m (AGZ) to 220 N⋅m (AQN/AZX)
Emissions
Emissions control systems	Three-way catalytic converter with lambda control and exhaust secondary air injection
Chronology
Predecessor	None
Successor	None

Technical Information

A VR5 engine block houses two staggered rows of cylinders within a single, short and wide bank – one row of two cylinders and the other having three. This narrow-angle, single bank block makes the five cylinder engine as short as an inline three cylinder, while also having single inlet and exhaust manifolds. In a transverse layout the three-cylinder row is located towards the front, and in a longitudinal layout towards the right. Due to the narrow bank-angle of the two cylinder rows, the arrangement works as a zig-zag staggered, W-patterned inline five-cylinder. The engines have a firing order of 1-2-4-5-3.

The VR5 was initially made with 2 valves per cylinder as the AGZ engine from 1997 until 2000, resulting in a 10 valve engine producing 150 PS (110 kW; 148 hp) at 6000 RPM and 209 N⋅m (154 lb⋅ft) of torque at 3200 RPM. The engine was updated in 2000 as the AQN/AZX engine adding an additional 2 valves per cylinder and variable valve timing, resulting in an 20 valve engine now with 4 valves per cylinder, producing 170 PS (125 kW; 168 hp) at 6200 RPM and 220 N⋅m (162 lb⋅ft) at 3300 RPM. Both versions of the engine had cast aluminium alloy cylinder heads and cast iron cylinder blocks.^[1]

Valvetrain and cylinder head

The AGZ had 10 valves in total with 2 unequal sized valves per cylinder and chain driven camshafts. When this was updated the AQN/AZX engine had 20 valves in total, with 4 unequal sized valves per cylinder.

Due to the use of a single cylinder head, a key design principle of the VR engines, exhaust and intake ports were of unequal length between the two cylinder banks. To mitigate this, Volkswagen used unequally sized valves to ensure even flow and power output from the cylinders.^{[citation needed]}

Engine block and pistons

The AGZ engine used a cast iron cylinder block with five staggered cylinders. Each cylinder was 81.0 mm × 90.2 mm (3.19 in × 3.55 in) bore x stroke, resulting in 464.8 cc (28.4 cu in) per cylinder with a 0.90:1 stroke ratio creating an undersquare/long stroke engine. The top of each piston was angled to accommodate for the use of the 15° narrow V angle.

Aspiration, fuel system, and engine management

The AGZ engine was managed by a Bosch Motronic M3.8.3 engine management system and the AQN/AZX engine by a Bosch Motronic ME7.1 engine management system. The engine used multi-point common rail sequential fuel injection, with fuel injected indirectly into the lower inlet manifold section just before the cylinder head intake ports. Fuel and air delivery was controlled by a cable operated throttle body, with a potentiometer monitoring throttle position and allowing the Motronic ECU to deliver the correct amount of fuel. The engine also had a vacuum actuated variable intake manifold, controlled by the ECU via a valve part of the engines vacuum system. The valve is opened and closed depending on engine load, engine speed and throttle position. This allows the engine to take advantage of pressure waves created by the intake valves opening and closing.

VR5 Engine Versions

Engine Code	Production	Displacement	Power(PS)	Torque	Compression ratio
AGZ	1997–2000	2324 cc	150 @ 6000 RPM	209 N⋅m (154 lb⋅ft) @ 3200 RPM	10:1
AQN/AZX	2000–2006	2324 cc	170 @ 6200 RPM	220 N⋅m (162 lb⋅ft) @ 3300 RPM	10.8:1

The VR5 was used in the Volkswagen Golf, Bora, New Beetle and Passat. The engine was also included in the Toledo, a saloon car made by Volkswagen Group's subsidiary SEAT.

References

1. "Self-Study Programme 195 The 2.3 ltr V5 Engine – Volkspage" (PDF). Volkspage. 1 May 2019. Archived from the original (PDF) on 8 May 2018.